Light Sport Repair Services Inc.
Rotax Engine Parts and Service
20451 N. Tyler Rd.
Walkerton, IN  46574-9628

Walkerton, IN 574-586-9581

Watson, IL 217-460-1442
Burnettsville, IN 574-943-3213
[email protected]


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Inspection Training
Call or email us for details.

 

Rotax Two-Stroke Services


300 Hour Rebuild Including Crankshaft
Two-stroke engines are rebuilt to include crankshaft replacement at every 300 hour or five year. Whichever comes first. This estimate includes complete disassembly, cleaning, inspection, cylinder honing and reassemble with new seals, gaskets, crankshaft, pistons, and wristpins. The 447 and 503 estimates include a new fan belt and bearings. The 582 estimate includes a rotary valve shaft, gear, and bearings. Additional parts may be required. We will call you with a quote.

 
Engine Type Approximate Labor Estimated Parts Estimated Parts & Labor
447 CDI 8 hrs. $1720.00 $2200.00
503 CDI 8 hrs. $1520.00 $2000.00
582 90 9 hrs. $2210.00 $2750.00
582 99 9 hrs. $2240.00 $2780.00

150 Hour Inspection
ROTAX recommends that you inspect and replace the crankshaft seals if necessary on all of their ROTAX 2-stroke engines at 150 hours. This 150 hour service includes complete disassembly, cleaning, inspection, and reassembly with new seals and gaskets. Additional parts may be required. We will call you with a quote.

       
Engine Type Approximate Labor Estimated Parts Estimated Parts & Labor
447 CDI 7 hrs. $145.00 $565.00
503 CDI 7 hrs. $146.00 $566.00
582 90 8 hrs. $220.00 $700.00
582 99 8 hrs. $255.00 $735.00

Basic Gearbox Service
Quote includes preliminary disassembly, cleaning and inspection. For the type "B" gearbox it includes replacement of the disk springs and center gasket. For the type "C" and "E" gearbox it includes just the center gasket. This service does not include propeller shaft removal or any bearing replacements. If additional service is required we will call you with a quote.

Gearbox Type Labor Parts Parts & Labor
"B" 1 hr. $50.00 $110.00
"C" 1/2 hr. $11.85 $41.85
"E" 1/2 hr. $13.51 $43.51

Carburetor Service
Includes disassembly, cleaning, inspection and reassembling the carburetor. Jet settings are checked and reported back to the customer. Additional parts may be required. We will call you with a quote.

$30.00

Cylinder Honing Service Part No. 999-321 $30.00
Cylinder Boring Service Part No. 999-222 $60.00

 


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Copyright � 2006 Light Sport Repair Inc
This site was last updated 08/29/2006